2x Pot Roast Sausage

2x Pot Roast Sausage is a medium American recipe that serves 4. 350 calories per serving. Recipe by Ordinary Sausage on YouTube.

Prep: 1 hr 2 min | Cook: 2 hrs 10 min | Total: 3 hrs 32 min

Cost: $34.87 total, $8.72 per serving

Ingredients

  • 3 lb Beef Chuck Roast (Split in half; one half will be cooked, the other kept raw)
  • 2 medium Carrots (Diced; half will go in the pressure cooker, half will be ground raw)
  • 1 large Onion (Diced; divided between cooked and raw portions)
  • 2 Celery Stalks (Diced; divided between cooked and raw portions)
  • 2 medium Potatoes (Diced; optional, adds body to the cooked half)
  • 1 tsp Salt (Season both halves evenly)
  • 0.5 tsp Black Pepper (Freshly ground if possible)
  • 0.5 tsp Garlic Powder (Adds subtle garlic flavor)
  • 2 tbsp Olive Oil (For searing the cooked half)
  • 2 meter Natural Sausage Casings (Rinsed and soaked according to package instructions)
  • 0.25 cup Ice Water (Keeps the grind cold and helps bind the mixture)

Instructions

  1. Dice Vegetables

    Dice carrots, onion, celery, and potatoes into ½‑inch pieces. Set aside half of each vegetable for the raw grind and half for the pressure‑cooked half.

    Time: PT10M

  2. Split the Roast

    Place the 3‑lb chuck roast on a cutting board and cut it into two equal halves using a sharp chef's knife.

    Time: PT5M

  3. Season the Cooked Half

    Season the half that will be cooked with ½ tsp salt, ¼ tsp black pepper, and ¼ tsp garlic powder. Toss to coat evenly.

    Time: PT5M

  4. Sear the Cooked Half

    Heat 2 tbsp olive oil in the pressure cooker on high heat. Add the seasoned half and sear on all sides until browned, about 2‑3 minutes per side.

    Time: PT10M

  5. Add Vegetables and Liquid

    Add the reserved cooked‑half vegetables (carrots, onion, celery, potatoes) to the pot. Pour in 1 cup water (or beef broth) to create steam.

    Time: PT2M

  6. Pressure Cook

    Seal the pressure cooker and set to high pressure for 30 minutes. Allow natural pressure release for 10 minutes, then quick‑release any remaining pressure.

    Time: PT30M

  7. Cool and Cube Cooked Meat

    Remove the cooked half, let it rest for 5 minutes, then cut into ½‑inch cubes. Spread cubes on a tray.

    Time: PT10M

  8. Freeze Cubes Briefly

    Place the tray of cooked cubes in the freezer for 15 minutes until firm but not frozen solid.

    Time: PT15M

  9. Prep Raw Half and Raw Veggies

    Trim any excess fat from the raw half, then cut into roughly 1‑inch chunks. Combine with the raw‑portion vegetables (remaining carrots, onion, celery).

    Time: PT10M

  10. Grind Meat and Veggies

    Set up the meat grinder with a coarse plate, chill the grinder head and bowl beforehand. Grind the frozen cooked cubes together with the raw meat and raw vegetables into a large mixing bowl.

    Time: PT15M

  11. Bind the Sausage Mixture

    Add ¼ cup ice water to the ground mixture and mix by hand until the mixture becomes sticky and holds together when pressed.

    Time: PT5M

  12. Stuff the Casings

    Rinse natural casings, soak them as directed, then thread onto the sausage stuffer. Fill the casings, twisting every 6‑8 inches to form links.

    Time: PT15M

  13. Preheat Toaster Oven

    Set the toaster oven to 200°F (93°C) and allow it to preheat.

    Time: PT10M

    Temperature: 200°F

  14. Bake the Sausages

    Place the links on a rack set over a baking sheet. Bake for 1 hour 30 minutes, or until the internal temperature reaches 160°F (71°C).

    Time: PT1H30M

    Temperature: 200°F

  15. Rest and Serve

    Remove sausages from the oven, let rest for 10 minutes, then slice or serve whole.

    Time: PT10M

Nutrition Facts

Calories
350
Protein
30g
Carbohydrates
10g
Fat
20g
Fiber
2g

Dietary info: Gluten-Free, High-Protein

Last updated: April 12, 2026

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2x Pot Roast Sausage

Recipe by Ordinary Sausage

A creative twist on classic pot roast: half of a beef chuck roast is pressure‑cooked with vegetables, then frozen and ground together with the raw half and fresh veggies to make a rich, pot‑roast‑flavored sausage. Finished low‑and‑slow in a toaster oven, this sausage tastes like a hearty stew in link form.

MediumAmericanServes 4

Shop all ingredients on Amazon in one click • Printable PDF with shopping checklist

Source Video
50m
Prep
3h 12m
Cook
29m
Cleanup
4h 31m
Total

Cost Breakdown

$34.87
Total cost
$8.72
Per serving

Critical Success Points

  • Cooling the cooked meat cubes before grinding to prevent smearing.
  • Keeping the grinder and meat very cold during grinding.
  • Grinding cooked and raw meat together to achieve proper binding.
  • Cooking the sausages low and slow to retain pot‑roast flavor and moisture.

Safety Warnings

  • Handle raw beef with separate cutting boards and utensils to avoid cross‑contamination.
  • Clean the meat grinder thoroughly after use; hot meat can harbor bacteria.
  • Do not leave the freezer‑chilled meat cubes at room temperature for more than 15 minutes.

Frequently Asked Questions

Everything you need to know about this recipe

Q

What is the cultural significance and history of pot roast sausage in American cuisine?

A

Pot roast is a classic American comfort dish, traditionally slow‑cooked with root vegetables. Turning that beloved stew into a sausage blends the hearty, home‑cooked flavor of a Sunday pot roast with the convenience of a handheld protein, a modern twist that reflects American ingenuity in comfort food.

cultural
Q

What regional variations of pot roast sausage exist within the United States?

A

In the Midwest, pot roast sausage may include thyme and rosemary, while in the South cooks often add a splash of Worcestershire sauce or smoked paprika. Some New England versions incorporate carrots and turnips, mirroring the classic New England pot roast.

cultural
Q

How is pot roast sausage traditionally served in American households?

A

It is commonly served sliced over mashed potatoes or alongside buttered noodles, letting the rich gravy‑like juices soak into the starches. It also makes a satisfying addition to a breakfast plate with eggs and toast.

cultural
Q

What occasions or celebrations feature pot roast sausage in American culture?

A

Pot roast sausage is popular for casual family gatherings, game‑day parties, and outdoor barbecues where a flavorful, handheld meat option is appreciated. It also appears at holiday brunches as a creative alternative to traditional breakfast sausages.

cultural
Q

What authentic ingredients give pot roast sausage its distinctive flavor compared to regular beef sausage?

A

The key is using a half‑cooked pot roast with its own vegetables and broth, which infuses the meat with caramelized onion, carrot, and celery notes. This contrasts with typical sausage that relies mainly on spices and cured pork.

cultural
Q

What are the most common mistakes to avoid when making pot roast sausage?

A

The biggest errors are grinding warm cooked meat (which creates a mushy texture), not chilling the grinder, and over‑baking the links, which dries them out. Keep everything cold and bake low and slow.

technical
Q

Why does this pot roast sausage recipe use a low oven temperature of 200°F instead of a higher roast temperature?

A

A low temperature mimics the gentle simmer of a pot roast, allowing the meat fibers to stay moist and the flavors to meld without shrinking the sausage casing or drying the interior.

technical
Q

Can I make pot roast sausage ahead of time and how should I store it?

A

Yes. After baking, let the links cool, then wrap tightly and refrigerate for up to three days or freeze for up to two months. Reheat gently in a skillet or low oven to preserve juiciness.

technical
Q

What texture and appearance should I look for when the pot roast sausage is done?

A

The sausages should be a deep mahogany color, firm to the touch, and an internal temperature of 160°F. When sliced, the interior should be moist with visible flecks of carrot and onion, resembling a pot roast in miniature form.

technical
Q

What does the YouTube channel Ordinary Sausage specialize in?

A

The YouTube channel Ordinary Sausage focuses on inventive, meat‑centric recipes that push the boundaries of traditional sausage making, often using unconventional cuts and cooking methods to create bold new flavors.

channel
Q

How does the YouTube channel Ordinary Sausage's approach to American comfort‑food sausage differ from other cooking channels?

A

Ordinary Sausage blends classic comfort‑food concepts—like pot roast—with modern sausage techniques, emphasizing experimentation, detailed grinder hygiene, and low‑and‑slow cooking, whereas many channels stick to conventional spice blends and quick grilling methods.

channel

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