Smoked Chorizo Macaroni And Cheese
Smoked Chorizo Macaroni And Cheese is a medium Tex-Mex recipe that serves 6. 820 calories per serving. Recipe by Kosmo's Q BBQ & Grilling on YouTube.
Prep: 20 min | Cook: 1 hr 13 min | Total: 1 hr 48 min
Cost: $48.64 total, $8.11 per serving
Ingredients
- 1.25 sticks Unsalted Butter (1 stick for roux, 2 tbsp (¼ stick) for sautéing onions)
- 0.5 cup All-Purpose Flour (For roux)
- 1 cup Whole Milk (Full‑fat for richness)
- 0.25 cup Reserved Pasta Water (Helps thin sauce and add starch)
- 16 oz Sharp Cheddar Cheese (Grated)
- 8 oz Oaxaca Cheese (Shredded, gives stretchy pull)
- 2 oz Cream Cheese (Half a stick, softened)
- 1 tsp Dijon Mustard
- 1 tsp Worcestershire Sauce
- 1 tsp Hot Sauce (Bird’s Hot Sauce) (Adjust to heat preference)
- to taste Salt
- to taste Black Pepper
- to taste Garlic Powder
- 20 oz Large Elbow Macaroni (Dry weight)
- 1 lb Homemade Chorizo (Crumpled and browned)
- 2 Jalapeño Peppers (Sliced for garnish, optional semi‑cooked)
- 0.25 cup Beer (Miller Lite) (Optional, for thinning sauce)
- 1 tbsp Olive Oil (To toss cooked pasta)
Instructions
Preheat Fire Pit
Light the fire pit and let it heat up to about 300°F (150°C). Position the grill grate so the skillet will sit about 10 inches above the flames.
Time: PT10M
Temperature: 300°F
Sauté Onion
Melt 2 Tbsp (¼ stick) butter in a large saucepan over medium heat. Add the diced medium yellow onion, season with a pinch of salt, pepper, and garlic powder, and sauté until translucent, about 4 minutes.
Time: PT4M
Temperature: Medium heat
Make the Roux
Add the remaining 1 stick of butter to the saucepan. Once melted, whisk in ½ cup all‑purpose flour and cook, stirring constantly, for 1 minute to form a light blond roux.
Time: PT2M
Temperature: Medium heat
Add Milk and Pasta Water
Gradually whisk in 1 cup whole milk, followed by ¼ cup reserved pasta water. Continue stirring; the mixture will briefly curdle, then smooth out as it thickens (about 3 minutes).
Time: PT3M
Temperature: Medium heat
Incorporate Cheeses and Seasonings
Stir in the shredded sharp cheddar, shredded Oaxaca, softened cream cheese, 1 tsp Dijon mustard, 1 tsp Worcestershire sauce, and a dash of hot sauce. Season with additional salt, pepper, and garlic powder to taste. Cook, stirring, until the sauce is fully melted and glossy, about 5 minutes.
Time: PT5M
Temperature: Medium heat
Cook the Pasta
Bring a large pot of salted water to a boil. Add the 20 oz elbow macaroni and cook until al dente, about 8 minutes. Drain, reserving ¼ cup pasta water, and toss the noodles with 1 Tbsp olive oil to prevent sticking.
Time: PT9M
Temperature: Boiling
Brown the Chorizo
In a separate skillet, crumble the homemade chorizo and cook over medium‑high heat until browned and slightly crisp, about 6 minutes. Set aside.
Time: PT6M
Temperature: Medium‑high heat
Combine Pasta and Cheese Sauce
In a large mixing bowl, toss the cooked pasta with half of the cheese sauce to coat evenly. Add the remaining sauce, then fold in the browned chorizo until fully incorporated.
Time: PT3M
Transfer to Cast‑Iron Skillet
Spread the mac and cheese mixture evenly in the pre‑heated 14‑inch cast‑iron skillet. Top with extra shredded Oaxaca cheese and sliced jalapeños for garnish.
Time: PT2M
Bake Over the Fire
Place the skillet on the grill grate inside the fire pit. Bake for 30‑35 minutes, rotating the skillet halfway through, until the cheese on top is melted, bubbly, and lightly browned.
Time: PT35M
Temperature: 300°F
Rest and Serve
Remove the skillet from the fire and let the mac and cheese rest for 5 minutes before serving. This allows the sauce to set and makes portioning easier.
Time: PT5M
Nutrition Facts
- Calories
- 820
- Protein
- 30 g
- Carbohydrates
- 60 g
- Fat
- 45 g
- Fiber
- 3 g
Dietary info: Contains meat, High protein, Gluten‑containing, Dairy‑rich
Allergens: Milk, Cheese, Wheat
Last updated: April 19, 2026






