Smoked Chorizo Macaroni And Cheese

Smoked Chorizo Macaroni And Cheese is a medium Tex-Mex recipe that serves 6. 820 calories per serving. Recipe by Kosmo's Q BBQ & Grilling on YouTube.

Prep: 20 min | Cook: 1 hr 13 min | Total: 1 hr 48 min

Cost: $48.64 total, $8.11 per serving

Ingredients

  • 1.25 sticks Unsalted Butter (1 stick for roux, 2 tbsp (¼ stick) for sautéing onions)
  • 0.5 cup All-Purpose Flour (For roux)
  • 1 cup Whole Milk (Full‑fat for richness)
  • 0.25 cup Reserved Pasta Water (Helps thin sauce and add starch)
  • 16 oz Sharp Cheddar Cheese (Grated)
  • 8 oz Oaxaca Cheese (Shredded, gives stretchy pull)
  • 2 oz Cream Cheese (Half a stick, softened)
  • 1 tsp Dijon Mustard
  • 1 tsp Worcestershire Sauce
  • 1 tsp Hot Sauce (Bird’s Hot Sauce) (Adjust to heat preference)
  • to taste Salt
  • to taste Black Pepper
  • to taste Garlic Powder
  • 20 oz Large Elbow Macaroni (Dry weight)
  • 1 lb Homemade Chorizo (Crumpled and browned)
  • 2 Jalapeño Peppers (Sliced for garnish, optional semi‑cooked)
  • 0.25 cup Beer (Miller Lite) (Optional, for thinning sauce)
  • 1 tbsp Olive Oil (To toss cooked pasta)

Instructions

  1. Preheat Fire Pit

    Light the fire pit and let it heat up to about 300°F (150°C). Position the grill grate so the skillet will sit about 10 inches above the flames.

    Time: PT10M

    Temperature: 300°F

  2. Sauté Onion

    Melt 2 Tbsp (¼ stick) butter in a large saucepan over medium heat. Add the diced medium yellow onion, season with a pinch of salt, pepper, and garlic powder, and sauté until translucent, about 4 minutes.

    Time: PT4M

    Temperature: Medium heat

  3. Make the Roux

    Add the remaining 1 stick of butter to the saucepan. Once melted, whisk in ½ cup all‑purpose flour and cook, stirring constantly, for 1 minute to form a light blond roux.

    Time: PT2M

    Temperature: Medium heat

  4. Add Milk and Pasta Water

    Gradually whisk in 1 cup whole milk, followed by ¼ cup reserved pasta water. Continue stirring; the mixture will briefly curdle, then smooth out as it thickens (about 3 minutes).

    Time: PT3M

    Temperature: Medium heat

  5. Incorporate Cheeses and Seasonings

    Stir in the shredded sharp cheddar, shredded Oaxaca, softened cream cheese, 1 tsp Dijon mustard, 1 tsp Worcestershire sauce, and a dash of hot sauce. Season with additional salt, pepper, and garlic powder to taste. Cook, stirring, until the sauce is fully melted and glossy, about 5 minutes.

    Time: PT5M

    Temperature: Medium heat

  6. Cook the Pasta

    Bring a large pot of salted water to a boil. Add the 20 oz elbow macaroni and cook until al dente, about 8 minutes. Drain, reserving ¼ cup pasta water, and toss the noodles with 1 Tbsp olive oil to prevent sticking.

    Time: PT9M

    Temperature: Boiling

  7. Brown the Chorizo

    In a separate skillet, crumble the homemade chorizo and cook over medium‑high heat until browned and slightly crisp, about 6 minutes. Set aside.

    Time: PT6M

    Temperature: Medium‑high heat

  8. Combine Pasta and Cheese Sauce

    In a large mixing bowl, toss the cooked pasta with half of the cheese sauce to coat evenly. Add the remaining sauce, then fold in the browned chorizo until fully incorporated.

    Time: PT3M

  9. Transfer to Cast‑Iron Skillet

    Spread the mac and cheese mixture evenly in the pre‑heated 14‑inch cast‑iron skillet. Top with extra shredded Oaxaca cheese and sliced jalapeños for garnish.

    Time: PT2M

  10. Bake Over the Fire

    Place the skillet on the grill grate inside the fire pit. Bake for 30‑35 minutes, rotating the skillet halfway through, until the cheese on top is melted, bubbly, and lightly browned.

    Time: PT35M

    Temperature: 300°F

  11. Rest and Serve

    Remove the skillet from the fire and let the mac and cheese rest for 5 minutes before serving. This allows the sauce to set and makes portioning easier.

    Time: PT5M

Nutrition Facts

Calories
820
Protein
30 g
Carbohydrates
60 g
Fat
45 g
Fiber
3 g

Dietary info: Contains meat, High protein, Gluten‑containing, Dairy‑rich

Allergens: Milk, Cheese, Wheat

Last updated: April 19, 2026

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Smoked Chorizo Macaroni And Cheese

Recipe by Kosmo's Q BBQ & Grilling

A smoky, cheesy mac and cheese loaded with homemade chorizo, sharp cheddar, Oaxaca cheese, and a hint of jalapeño, finished in a 14‑inch cast‑iron skillet over a fire pit. Inspired by a San Antonio queso flameado, this Tex‑Mex comfort dish is perfect for backyard gatherings.

MediumTex-MexServes 6

Shop all ingredients on Amazon in one click • Printable PDF with shopping checklist

Source Video
10m
Prep
1h 14m
Cook
10m
Cleanup
1h 34m
Total

Cost Breakdown

$48.64
Total cost
$8.11
Per serving

Critical Success Points

  • Making a smooth roux without browning
  • Ensuring the cheese sauce stays glossy and doesn’t separate
  • Baking the skillet over a consistent 300°F fire for even melt

Safety Warnings

  • Handle the hot cast‑iron skillet with oven mitts to avoid burns
  • Be cautious of open flames and hot grease when using the fire pit
  • Steam from the cheese sauce can cause scalds; keep face away while stirring

Frequently Asked Questions

Everything you need to know about this recipe

Q

What is the cultural significance and history of Chorizo Mac and Cheese in Tex‑Mex cuisine?

A

Chorizo mac and cheese blends classic American comfort food with Mexican flavors, echoing the popularity of queso flameado in Texas and northern Mexico. It reflects the region’s love for smoky, cheesy dishes served at gatherings and barbecues, where chorizo adds a spicy, meat‑forward twist to the beloved mac and cheese staple.

cultural
Q

What are the traditional regional variations of mac and cheese with chorizo in Texas and Mexico?

A

In Texas, the dish often features sharp cheddar and smoked paprika, while in northern Mexico versions use Oaxaca or Chihuahua cheese and local pork chorizo. Some variations add roasted poblano peppers or a splash of tequila for extra depth, showcasing regional ingredient preferences.

cultural
Q

How is Chorizo Mac and Cheese traditionally served in Tex‑Mex gatherings?

A

It is typically served hot straight from a cast‑iron skillet on a communal table, topped with fresh jalapeño slices and a side of lime wedges. Guests scoop it onto plates alongside grilled meats, corn tortillas, or a simple green salad.

cultural
Q

During which celebrations is Chorizo Mac and Cheese commonly enjoyed in Tex‑Mex culture?

A

It appears at backyard barbecues, Cinco de Mayo parties, and football tailgate events, where the smoky flavor and hearty cheese pull complement the festive, outdoor atmosphere.

cultural
Q

What authentic ingredients are essential for a traditional Tex‑Mex Chorizo Mac and Cheese versus acceptable substitutes?

A

Authentic ingredients include Mexican pork chorizo, Oaxaca cheese, sharp cheddar, and a fire‑pit or grill for smoky heat. Substitutes can be Spanish chorizo, mozzarella for stretch, or a stovetop oven if a fire pit isn’t available, though the flavor profile will shift slightly.

cultural
Q

What other Tex‑Mex dishes pair well with Chorizo Mac and Cheese?

A

Serve it alongside grilled carne asada, elote (Mexican street corn), a simple avocado‑lime salad, or warm corn tortillas for a complete Tex‑Mex feast.

cultural
Q

What makes Chorizo Mac and Cheese special or unique in Tex‑Mex cuisine?

A

The dish uniquely combines the creamy, indulgent texture of mac and cheese with the smoky, spicy punch of chorizo and the stretchy pull of Oaxaca cheese, all finished over an open fire, creating a flavor and texture experience not found in traditional American or Mexican versions alone.

cultural
Q

What are the most common mistakes to avoid when making Chorizo Mac and Cheese?

A

Common errors include over‑browning the roux, letting the cheese sauce separate, overcooking the pasta, and baking at too high a temperature which can dry out the dish. Keep the heat moderate, stir constantly, and monitor the bake closely.

technical
Q

Why does this Chorizo Mac and Cheese recipe use a roux instead of a simple butter‑flour paste?

A

A roux provides a stable thickening base that evenly suspends the cheese particles, preventing graininess and ensuring a silky sauce that clings to the pasta, which is especially important when adding multiple cheeses and chorizo fat.

technical
Q

Can I make Chorizo Mac and Cheese ahead of time and how should I store it?

A

Yes. Prepare the cheese sauce and cook the pasta up to step 5, then refrigerate each component separately. Assemble and bake just before serving; leftovers keep 3 days in the fridge and can be reheated gently on the stove or in the oven.

technical
Q

What texture and appearance should I look for when the cheese sauce is ready?

A

The sauce should be smooth, glossy, and coat the back of a spoon without clumps. It will look slightly thickened but still pourable; once combined with pasta it should create a velvety coating that pulls together when baked.

technical
Q

How do I know when the Chorizo Mac and Cheese is done cooking in the fire pit?

A

The top cheese should be fully melted, bubbling, and lightly browned. When you gently jiggle the skillet, the sauce should be set but still creamy, and a wooden skewer inserted near the center should come out hot but not stuck with raw cheese.

technical
Q

What does the YouTube channel Kosmo's Q BBQ & Grilling specialize in?

A

The YouTube channel Kosmo's Q BBQ & Grilling specializes in outdoor cooking, barbecue techniques, and creative grill‑side recipes that blend classic American BBQ with global flavors, especially Tex‑Mex and Southern comfort dishes.

channel
Q

What is the cooking philosophy and style of the YouTube channel Kosmo's Q BBQ & Grilling?

A

Kosmo's Q BBQ & Grilling focuses on bold, smoky flavors, hands‑on fire pit techniques, and making restaurant‑quality dishes accessible for home grill masters, emphasizing simplicity, flavor layering, and authentic regional twists.

channel
Q

How does the YouTube channel Kosmo's Q BBQ & Grilling's approach to Tex‑Mex cooking differ from other Tex‑Mex channels?

A

Kosmo's Q BBQ & Grilling emphasizes outdoor fire‑pit cooking and cast‑iron finishes, whereas many Tex‑Mex channels rely on stovetop or indoor ovens. This channel showcases how to achieve authentic smoky depth using open flame equipment.

channel
Q

What other Tex‑Mex recipes is the YouTube channel Kosmo's Q BBQ & Grilling known for?

A

The channel is known for recipes like Smoked Brisket Tacos, Fire‑Pit Elote (Mexican Street Corn), Chipotle‑Marinated Chicken Wings, and Grilled Queso Flameado with homemade chorizo.

channel

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