Brisket Smoked Mac & Cheese
Brisket Smoked Mac & Cheese is a medium American recipe that serves 8. 820 calories per serving. Recipe by Chuds BBQ on YouTube.
Prep: 1 hr 55 min | Cook: 5 hrs | Total: 7 hrs 25 min
Cost: $103.53 total, $12.94 per serving
Ingredients
- 8 oz Medium Cheddar Cheese (shredded)
- 8 oz Sharp Cheddar Cheese (shredded, will be smoked)
- 4 oz Gruyère Cheese (shredded, will be smoked)
- 4 oz Mozzarella Cheese (shredded, will be smoked)
- 2 oz Parmigiano Reggiano (freshly grated for topping)
- 4 Tbsp Unsalted Butter (cut into cubes)
- 2 tsp Sodium Citrate (food‑grade, for emulsifying cheese sauce)
- 1 quart Heavy Cream (full‑fat)
- 1 cup Whole Milk (adjust consistency of sauce)
- 1/4 tsp Nutmeg (freshly grated)
- 1 tsp Dijon Mustard
- 1/4 tsp White Pepper
- 1/8 tsp Cayenne Pepper (pinch, optional for heat)
- 1 lb Large Elbow Macaroni (dry)
- 1.5 lb Brisket (cooked, smoked) (separate fatty end for cubes and lean end for crumbles)
- 1 Tbsp Salt (for pasta water)
Instructions
Prepare Cheese for Cold Smoking
Cut the medium cheddar, sharp cheddar, Gruyère, and mozzarella into 1‑inch blocks. Place a foil pan on a tray of ice, then arrange the cheese blocks on top, keeping them as cold as possible.
Time: PT30M
Cold Smoke the Cheese
Fire a small, dense log in the offset smoker firebox to create a low‑heat, smoky environment (~150°F). Add a cold‑smoke generator or smoke tube if available. Smoke the cheese for 3‑4 hours, checking that the surface stays firm.
Time: PT4H
Temperature: 150°F
Refrigerate the Smoked Cheese
Vacuum‑seal the smoked cheese blocks in zip‑top bags and place them in the refrigerator overnight to firm up and let the smoke fully penetrate.
Time: PT0M
Shred the Smoked Cheese
Using the food processor with the cheese‑grater attachment, shred all smoked cheeses into a large bowl.
Time: PT10M
Prepare Brisket Pieces
From the previously smoked brisket, cut the fatty end into ½‑inch cubes. Run the lean portion through the meat grinder to create fine crumbles.
Time: PT15M
Smoke Brisket Crumbles
Spread the brisket crumbles on a foil pan and place them in the offset smoker set to 260°F. Smoke for 30 minutes, allowing the pieces to crisp and render additional fat.
Time: PT30M
Temperature: 260°F
Make the Velveeta‑Style Cheese Sauce
In a large pot melt butter over medium heat. Whisk in sodium citrate until dissolved, then add nutmeg, Dijon mustard, white pepper, and cayenne. Stir in heavy cream and bring to a gentle simmer. Gradually add the shredded smoked cheeses, stirring constantly until smooth. Blend with an immersion blender, then thin with milk until the sauce reaches a pourable consistency.
Time: PT20M
Temperature: Medium heat
Cook the Pasta
Bring 6 quarts of water to a boil, add 1 Tbsp salt, then stir in the elbow macaroni. Cook 10‑12 minutes until al dente, then drain in a colander.
Time: PT12M
Temperature: Boiling
Combine Pasta, Sauce, and Brisket Cubes
Return the drained pasta to the pot, pour in the cheese sauce, and fold in the brisket cubes, a handful of mozzarella chunks, and an extra sprinkle of smoked sharp cheddar. Mix until everything is evenly coated.
Time: PT5M
Assemble in a Foil Pan
Transfer the mac and cheese mixture to a large foil pan. Top with the smoked brisket crumbles and a generous amount of freshly grated Parmigiano Reggiano.
Time: PT5M
Bake in the Smoker
Place the foil pan in the offset smoker set to 300°F. Bake for 30 minutes, or until the top is bubbly and a golden crust forms.
Time: PT30M
Temperature: 300°F
Rest and Serve
Remove the pan from the smoker, let the mac and cheese rest for 5 minutes, then serve hot, pulling apart strings of cheese and brisket.
Time: PT5M
Nutrition Facts
- Calories
- 820
- Protein
- 38 g
- Carbohydrates
- 55 g
- Fat
- 48 g
- Fiber
- 2 g
Dietary info: High‑protein, Contains pork (brisket), Not vegetarian, Not vegan
Allergens: Dairy, Gluten, Milk
Last updated: April 18, 2026






