Brisket Smoked Mac & Cheese

Brisket Smoked Mac & Cheese is a medium American recipe that serves 8. 820 calories per serving. Recipe by Chuds BBQ on YouTube.

Prep: 1 hr 55 min | Cook: 5 hrs | Total: 7 hrs 25 min

Cost: $103.53 total, $12.94 per serving

Ingredients

  • 8 oz Medium Cheddar Cheese (shredded)
  • 8 oz Sharp Cheddar Cheese (shredded, will be smoked)
  • 4 oz Gruyère Cheese (shredded, will be smoked)
  • 4 oz Mozzarella Cheese (shredded, will be smoked)
  • 2 oz Parmigiano Reggiano (freshly grated for topping)
  • 4 Tbsp Unsalted Butter (cut into cubes)
  • 2 tsp Sodium Citrate (food‑grade, for emulsifying cheese sauce)
  • 1 quart Heavy Cream (full‑fat)
  • 1 cup Whole Milk (adjust consistency of sauce)
  • 1/4 tsp Nutmeg (freshly grated)
  • 1 tsp Dijon Mustard
  • 1/4 tsp White Pepper
  • 1/8 tsp Cayenne Pepper (pinch, optional for heat)
  • 1 lb Large Elbow Macaroni (dry)
  • 1.5 lb Brisket (cooked, smoked) (separate fatty end for cubes and lean end for crumbles)
  • 1 Tbsp Salt (for pasta water)

Instructions

  1. Prepare Cheese for Cold Smoking

    Cut the medium cheddar, sharp cheddar, Gruyère, and mozzarella into 1‑inch blocks. Place a foil pan on a tray of ice, then arrange the cheese blocks on top, keeping them as cold as possible.

    Time: PT30M

  2. Cold Smoke the Cheese

    Fire a small, dense log in the offset smoker firebox to create a low‑heat, smoky environment (~150°F). Add a cold‑smoke generator or smoke tube if available. Smoke the cheese for 3‑4 hours, checking that the surface stays firm.

    Time: PT4H

    Temperature: 150°F

  3. Refrigerate the Smoked Cheese

    Vacuum‑seal the smoked cheese blocks in zip‑top bags and place them in the refrigerator overnight to firm up and let the smoke fully penetrate.

    Time: PT0M

  4. Shred the Smoked Cheese

    Using the food processor with the cheese‑grater attachment, shred all smoked cheeses into a large bowl.

    Time: PT10M

  5. Prepare Brisket Pieces

    From the previously smoked brisket, cut the fatty end into ½‑inch cubes. Run the lean portion through the meat grinder to create fine crumbles.

    Time: PT15M

  6. Smoke Brisket Crumbles

    Spread the brisket crumbles on a foil pan and place them in the offset smoker set to 260°F. Smoke for 30 minutes, allowing the pieces to crisp and render additional fat.

    Time: PT30M

    Temperature: 260°F

  7. Make the Velveeta‑Style Cheese Sauce

    In a large pot melt butter over medium heat. Whisk in sodium citrate until dissolved, then add nutmeg, Dijon mustard, white pepper, and cayenne. Stir in heavy cream and bring to a gentle simmer. Gradually add the shredded smoked cheeses, stirring constantly until smooth. Blend with an immersion blender, then thin with milk until the sauce reaches a pourable consistency.

    Time: PT20M

    Temperature: Medium heat

  8. Cook the Pasta

    Bring 6 quarts of water to a boil, add 1 Tbsp salt, then stir in the elbow macaroni. Cook 10‑12 minutes until al dente, then drain in a colander.

    Time: PT12M

    Temperature: Boiling

  9. Combine Pasta, Sauce, and Brisket Cubes

    Return the drained pasta to the pot, pour in the cheese sauce, and fold in the brisket cubes, a handful of mozzarella chunks, and an extra sprinkle of smoked sharp cheddar. Mix until everything is evenly coated.

    Time: PT5M

  10. Assemble in a Foil Pan

    Transfer the mac and cheese mixture to a large foil pan. Top with the smoked brisket crumbles and a generous amount of freshly grated Parmigiano Reggiano.

    Time: PT5M

  11. Bake in the Smoker

    Place the foil pan in the offset smoker set to 300°F. Bake for 30 minutes, or until the top is bubbly and a golden crust forms.

    Time: PT30M

    Temperature: 300°F

  12. Rest and Serve

    Remove the pan from the smoker, let the mac and cheese rest for 5 minutes, then serve hot, pulling apart strings of cheese and brisket.

    Time: PT5M

Nutrition Facts

Calories
820
Protein
38 g
Carbohydrates
55 g
Fat
48 g
Fiber
2 g

Dietary info: High‑protein, Contains pork (brisket), Not vegetarian, Not vegan

Allergens: Dairy, Gluten, Milk

Last updated: April 18, 2026

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Brisket Smoked Mac & Cheese

Recipe by Chuds BBQ

A decadent, smoky twist on classic mac and cheese that combines house‑smoked cheeses, tender brisket cubes, and crunchy brisket crumbles. Made in an offset smoker, this hearty main‑course is perfect for BBQ lovers looking for a gooey, flavorful comfort dish.

MediumAmericanServes 8

Shop all ingredients on Amazon in one click • Printable PDF with shopping checklist

Source Video
5h 40m
Prep
1h 2m
Cook
48m
Cleanup
7h 30m
Total

Cost Breakdown

$103.53
Total cost
$12.94
Per serving

Critical Success Points

  • Keeping the smoker temperature low (≈150°F) while smoking the cheese to avoid melting.
  • Using sodium citrate to emulsify the cheese sauce and prevent separation.
  • Cooking pasta al dente so it finishes perfectly in the smoker.
  • Crisping the brisket crumbles for texture and flavor.

Safety Warnings

  • Handle the hot smoker and open flames with heat‑proof gloves.
  • Use a thermometer to avoid overheating the cheese during smoking.
  • Be careful when blending hot cheese sauce with an immersion blender; steam can cause burns.

Frequently Asked Questions

Everything you need to know about this recipe

Q

What is the cultural significance and history of smoked mac and cheese in American barbecue cuisine?

A

Smoked mac and cheese blends Southern comfort food with traditional barbecue techniques. While classic mac and cheese is a staple of Southern home cooking, adding smoked cheese and brisket ties it to pit‑master culture, turning a simple side into a centerpiece at BBQ gatherings.

cultural
Q

What regional variations of mac and cheese exist within American Southern cuisine?

A

In the South, mac and cheese can range from baked casseroles with a crunchy breadcrumb topping to stovetop versions with a creamy sauce. Some regions add smoked meats like pulled pork or brisket, while others incorporate jalapeños, Creole spices, or a blend of local cheeses such as cheddar and Monterey Jack.

cultural
Q

How is smoked mac and cheese traditionally served in Texas barbecue culture?

A

In Texas, smoked mac and cheese is often served as a side at pit‑style BBQ joints, presented in a foil pan straight from the smoker. It’s typically paired with smoked meats like brisket, ribs, or sausage and enjoyed hot and bubbly alongside pickles and coleslaw.

cultural
Q

What occasions or celebrations is smoked brisket mac and cheese traditionally associated with in American BBQ culture?

A

Smoked brisket mac and cheese shines at backyard cookouts, BBQ competitions, and holiday gatherings such as Thanksgiving or Fourth of July parties, where it acts as a hearty, crowd‑pleasing side that complements the smoked meats on the table.

cultural
Q

What are the authentic traditional ingredients for smoked mac and cheese versus acceptable substitutes?

A

Authentic ingredients include smoked cheddar, smoked mozzarella, smoked Gruyère, and smoked brisket. Acceptable substitutes are regular (non‑smoked) cheddar, mozzarella, or Swiss cheese, and you can replace brisket with smoked pork shoulder or bacon if needed.

cultural
Q

What other Southern dishes pair well with smoked brisket mac and cheese?

A

Great pairings include smoked ribs, Texas‑style brisket, pulled pork, collard greens, baked beans, and a crisp cucumber‑tomato salad. The richness of the mac and cheese balances well with tangy BBQ sauces and fresh vegetable sides.

cultural
Q

What are the most common mistakes to avoid when making smoked brisket mac and cheese?

A

Common mistakes include smoking the cheese at too high a temperature, which melts the cheese; over‑cooking the pasta, leading to a mushy texture; and skipping the sodium citrate, which can cause the cheese sauce to separate. Keep the smoker low, cook pasta al dente, and use the citrate for a smooth sauce.

technical
Q

Why does this smoked brisket mac and cheese recipe use sodium citrate instead of a traditional roux?

A

Sodium citrate acts as a powerful emulsifier, allowing the smoked cheeses to melt into a silky sauce without separating into oil and solids. A traditional roux‑based béchamel can become grainy, especially with multiple cheeses, whereas the citrate creates a Velveeta‑style melt that stays smooth even after baking.

technical
Q

Can I make smoked brisket mac and cheese ahead of time and how should I store it?

A

Yes. Smoke the cheeses and brisket crumbles a day ahead, refrigerate in vacuum‑sealed bags, and keep the cooked pasta separate. Assemble the dish, cover tightly, and refrigerate for up to 24 hours before baking. Reheat in the smoker or oven until bubbly.

technical
Q

What texture and appearance should I look for when the smoked brisket mac and cheese is done?

A

The top should be golden‑brown with a bubbling crust, and the interior should be creamy and glossy. The brisket crumbles should be crisp, and the pasta should be coated in a smooth, velvety cheese sauce that pulls apart in strings when served.

technical
Q

What does the YouTube channel Chuds BBQ specialize in?

A

The YouTube channel Chuds BBQ, hosted by Bradley Robinson, specializes in authentic Texas‑style barbecue, including smoking whole animals, making custom sausages, and creating inventive BBQ‑centric comfort dishes like smoked mac and cheese.

channel
Q

How does the YouTube channel Chuds BBQ's approach to Southern barbecue differ from other BBQ cooking channels?

A

Chuds BBQ focuses on hands‑on pit‑building techniques, low‑and‑slow smoking with a strong emphasis on flavor infusion, and often incorporates unconventional twists—like smoking cheese—to elevate classic comfort foods. The channel blends technical pit mastery with approachable home‑cook recipes.

channel

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