Smoked Mac & Cheese Recipe

Smoked Mac & Cheese Recipe is a medium American recipe that serves 6. 550 calories per serving. Recipe by HowToBBQRight on YouTube.

Prep: 30 min | Cook: 1 hr 10 min | Total: 2 hrs

Cost: $38.34 total, $6.39 per serving

Ingredients

  • 12 oz Elbow Macaroni (dry, about one 12‑oz box)
  • 4 Tbsp Unsalted Butter (cut into cubes)
  • 2 Tbsp All-Purpose Flour (for roux)
  • 2 cups Heavy Cream (full‑fat for richness)
  • 1 lb Extra Sharp Cheddar Cheese (shredded)
  • 0.5 lb Monterey Jack Cheese (shredded)
  • 2 Tbsp Mayonnaise (regular)
  • 2 Tbsp Sour Cream (full‑fat)
  • 2 Tbsp Frank's RedHot Sauce (or any hot sauce)
  • 1 tsp Salt (kosher or table)
  • 1 tsp Black Pepper (freshly ground)
  • 1 tsp Garlic Powder (optional)
  • 8 oz Thin‑Sliced Bacon (one package, cooked crisp)
  • 1 cup Panko Breadcrumbs (thin‑sliced)
  • 1 bag Pecan Wood Pellets (for smoking)

Instructions

  1. Cook the Pasta

    Bring a large pot of salted water to a boil, add the elbow macaroni and cook according to package directions until al dente, about 8‑9 minutes.

    Time: PT10M

    Temperature: boiling

  2. Drain Pasta

    Drain the macaroni in a colander and set aside while you make the cheese sauce.

    Time: PT2M

  3. Make a Roux

    In a saucepan melt the butter over medium heat, whisk in the flour and cook, stirring constantly, for 2‑3 minutes until lightly golden.

    Time: PT5M

    Temperature: medium heat

  4. Add Cream

    Gradually whisk in the heavy cream, continue stirring until the mixture thickens and bubbles gently.

    Time: PT3M

    Temperature: medium heat

  5. Melt the Cheeses

    Reduce heat to low and stir in the shredded cheddar and Monterey Jack until completely melted and smooth.

    Time: PT5M

    Temperature: low heat

  6. Season the Sauce

    Stir in the hot sauce, mayonnaise, sour cream, salt, pepper and garlic powder. Mix until fully incorporated.

    Time: PT2M

  7. Combine Pasta and Sauce

    Add the drained macaroni to the cheese sauce, tossing to coat evenly. The mixture will be very creamy.

    Time: PT3M

  8. Cook Bacon

    In a skillet over medium‑high heat cook the bacon strips until crisp, about 8‑10 minutes. Transfer to paper towels to drain.

    Time: PT10M

    Temperature: medium‑high

  9. Prepare Bacon‑Panko Topping

    In a food processor pulse the crisp bacon with the panko breadcrumbs until the mixture is coarse‑fine, not powdery.

    Time: PT2M

  10. Preheat Pellet Grill

    Load pecan pellets and preheat the pellet grill to 350°F.

    Time: PT10M

    Temperature: 350°F

  11. Assemble in Skillet

    Spread the mac and cheese evenly in the cast‑iron skillet, then sprinkle the bacon‑panko mixture over the top, pressing lightly.

    Time: PT5M

  12. Smoke the Dish

    Place the skillet directly on the grill grate and smoke uncovered for 1 hour, maintaining 350°F. Do not cover so the smoke can circulate and the crust can form.

    Time: PT1H

    Temperature: 350°F

  13. Rest and Serve

    Remove the skillet from the grill, let the mac and cheese rest for 5 minutes before serving to set the crust.

    Time: PT5M

Nutrition Facts

Calories
550
Protein
20g
Carbohydrates
45g
Fat
30g
Fiber
2g

Dietary info: Contains meat, Contains gluten, High‑calorie, High‑fat

Allergens: Dairy, Gluten, Pork

Last updated: April 18, 2026

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Smoked Mac & Cheese Recipe

Recipe by HowToBBQRight

A creamy, cheesy elbow macaroni baked in a cast‑iron skillet and smoked on a pellet grill for an hour. Topped with a crunchy bacon‑panko crust, this indulgent side brings classic comfort food to the backyard BBQ.

MediumAmericanServes 6

Shop all ingredients on Amazon in one click • Printable PDF with shopping checklist

Source Video
22m
Prep
1h 40m
Cook
15m
Cleanup
2h 17m
Total

Cost Breakdown

$38.34
Total cost
$6.39
Per serving

Critical Success Points

  • Cook the pasta al dente
  • Make a smooth roux without lumps
  • Melt cheeses fully to avoid grainy sauce
  • Cook bacon until crisp
  • Maintain grill temperature at 350°F for the full hour
  • Allow the dish to rest before serving

Safety Warnings

  • Cheese sauce and skillet will be extremely hot—use oven mitts
  • Bacon grease can splatter; keep face away from the pan
  • Handle the pellet grill with care; hot surfaces can cause burns

Frequently Asked Questions

Everything you need to know about this recipe

Q

What is the cultural significance and history of smoked mac and cheese in American barbecue cuisine?

A

Mac and cheese is a classic comfort food in the United States, traditionally baked in the oven. Smoking it on a pellet grill adds a Southern barbecue twist, merging comfort cuisine with outdoor cooking traditions that date back to early 20th‑century backyard gatherings.

cultural
Q

What are the traditional regional variations of mac and cheese in American cuisine?

A

In the South, mac and cheese often includes sharp cheddar and a breadcrumb crust; in the Northeast, a cream‑based sauce with mozzarella is common. Adding smoked elements or bacon, as in this recipe, reflects modern Southern BBQ adaptations.

cultural
Q

How is smoked mac and cheese traditionally served in Southern barbecue gatherings?

A

It is typically served hot straight from the smoker as a side alongside ribs, pulled pork, or brisket, often placed on a serving platter and eaten with a spoon or fork. The smoky crust is prized for its crunchy contrast to the creamy interior.

cultural
Q

What occasions or celebrations is smoked mac and cheese traditionally associated with in American barbecue culture?

A

It’s a popular dish for summer cookouts, Fourth of July picnics, tailgate parties, and family reunions where a crowd‑pleasing, indulgent side is desired.

cultural
Q

What makes smoked mac and cheese special or unique in American barbecue cuisine?

A

The combination of a rich, creamy cheese sauce with a smoky, wood‑infused crust and bacon‑panko topping creates layers of flavor and texture that you don’t get from an oven‑baked version, embodying the essence of outdoor grilling creativity.

cultural
Q

What are the most common mistakes to avoid when making smoked mac and cheese?

A

Overcooking the pasta, letting the roux burn, using low‑fat cheese that won’t melt smoothly, and not maintaining a steady 350°F on the grill can all lead to a soggy or grainy dish. Follow the critical steps to ensure texture and flavor.

technical
Q

Why does this smoked mac and cheese recipe use heavy cream instead of milk?

A

Heavy cream provides the necessary fat content to create a luxuriously thick, glossy sauce that holds up to the long smoking time without separating, whereas milk can result in a thinner, less stable sauce.

technical
Q

Can I make smoked mac and cheese ahead of time and how should I store it?

A

Yes. Prepare the cheese sauce and cook the pasta up to step 7, then refrigerate the mixture in an airtight container for up to 12 hours. Assemble in the skillet, add the topping, and smoke when ready. Leftovers keep 3‑4 days refrigerated.

technical
Q

What texture and appearance should I look for when the smoked mac and cheese is done?

A

The top should be golden‑brown with a crunchy bacon‑panko crust, while the interior remains bubbling and creamy. The edges of the cheese will be slightly caramelized but not burnt.

technical
Q

How do I know when the smoked mac and cheese is done cooking?

A

After 1 hour at 350°F, the crust will be firm to the touch and the sauce will have thickened. Insert a fork; it should meet little resistance and the noodles should be fully infused with cheese.

technical
Q

What does the YouTube channel HowToBBQRight specialize in?

A

The YouTube channel HowToBBQRight specializes in practical barbecue techniques, side‑dish ideas, and equipment reviews, focusing on how to achieve restaurant‑quality results with home pellet grills and smokers.

channel
Q

How does the YouTube channel HowToBBQRight's approach to American barbecue differ from other BBQ channels?

A

HowToBBQRight emphasizes step‑by‑step, no‑fluff tutorials that blend classic Southern flavors with modern grilling technology, often showcasing creative twists like smoked mac and cheese that you won’t find on more traditional pit‑master channels.

channel

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