Smoked Mac & Cheese Recipe
Smoked Mac & Cheese Recipe is a medium American recipe that serves 6. 550 calories per serving. Recipe by HowToBBQRight on YouTube.
Prep: 30 min | Cook: 1 hr 10 min | Total: 2 hrs
Cost: $38.34 total, $6.39 per serving
Ingredients
- 12 oz Elbow Macaroni (dry, about one 12‑oz box)
- 4 Tbsp Unsalted Butter (cut into cubes)
- 2 Tbsp All-Purpose Flour (for roux)
- 2 cups Heavy Cream (full‑fat for richness)
- 1 lb Extra Sharp Cheddar Cheese (shredded)
- 0.5 lb Monterey Jack Cheese (shredded)
- 2 Tbsp Mayonnaise (regular)
- 2 Tbsp Sour Cream (full‑fat)
- 2 Tbsp Frank's RedHot Sauce (or any hot sauce)
- 1 tsp Salt (kosher or table)
- 1 tsp Black Pepper (freshly ground)
- 1 tsp Garlic Powder (optional)
- 8 oz Thin‑Sliced Bacon (one package, cooked crisp)
- 1 cup Panko Breadcrumbs (thin‑sliced)
- 1 bag Pecan Wood Pellets (for smoking)
Instructions
Cook the Pasta
Bring a large pot of salted water to a boil, add the elbow macaroni and cook according to package directions until al dente, about 8‑9 minutes.
Time: PT10M
Temperature: boiling
Drain Pasta
Drain the macaroni in a colander and set aside while you make the cheese sauce.
Time: PT2M
Make a Roux
In a saucepan melt the butter over medium heat, whisk in the flour and cook, stirring constantly, for 2‑3 minutes until lightly golden.
Time: PT5M
Temperature: medium heat
Add Cream
Gradually whisk in the heavy cream, continue stirring until the mixture thickens and bubbles gently.
Time: PT3M
Temperature: medium heat
Melt the Cheeses
Reduce heat to low and stir in the shredded cheddar and Monterey Jack until completely melted and smooth.
Time: PT5M
Temperature: low heat
Season the Sauce
Stir in the hot sauce, mayonnaise, sour cream, salt, pepper and garlic powder. Mix until fully incorporated.
Time: PT2M
Combine Pasta and Sauce
Add the drained macaroni to the cheese sauce, tossing to coat evenly. The mixture will be very creamy.
Time: PT3M
Cook Bacon
In a skillet over medium‑high heat cook the bacon strips until crisp, about 8‑10 minutes. Transfer to paper towels to drain.
Time: PT10M
Temperature: medium‑high
Prepare Bacon‑Panko Topping
In a food processor pulse the crisp bacon with the panko breadcrumbs until the mixture is coarse‑fine, not powdery.
Time: PT2M
Preheat Pellet Grill
Load pecan pellets and preheat the pellet grill to 350°F.
Time: PT10M
Temperature: 350°F
Assemble in Skillet
Spread the mac and cheese evenly in the cast‑iron skillet, then sprinkle the bacon‑panko mixture over the top, pressing lightly.
Time: PT5M
Smoke the Dish
Place the skillet directly on the grill grate and smoke uncovered for 1 hour, maintaining 350°F. Do not cover so the smoke can circulate and the crust can form.
Time: PT1H
Temperature: 350°F
Rest and Serve
Remove the skillet from the grill, let the mac and cheese rest for 5 minutes before serving to set the crust.
Time: PT5M
Nutrition Facts
- Calories
- 550
- Protein
- 20g
- Carbohydrates
- 45g
- Fat
- 30g
- Fiber
- 2g
Dietary info: Contains meat, Contains gluten, High‑calorie, High‑fat
Allergens: Dairy, Gluten, Pork
Last updated: April 18, 2026








