Our Ultimate Smoked Mac and Cheese

Our Ultimate Smoked Mac and Cheese is a medium American recipe that serves 6. 650 calories per serving. Recipe by Mason Woodruff on YouTube.

Prep: 25 min | Cook: 2 hrs | Total: 2 hrs 40 min

Cost: $12.60 total, $2.10 per serving

Ingredients

  • 1 lb Elbow Macaroni (dry weight, uncooked)
  • 4 oz Gouda Cheese (shredded; chipotle Gouda works well)
  • 4 oz Cheddar Cheese (shredded; can use KBY Jack or Monterey Jack)
  • 8 oz Cream Cheese (softened to room temperature)
  • 4 Tbsp Unsalted Butter (cut into pieces for quicker melting)
  • 1 Tbsp Barbecue Rub (Killer Hogs all‑purpose seasoning used; adjust to taste)
  • 2 cups Whole Milk (prefer 2% or whole for richness)
  • 4 cups Half‑and‑Half (adds creaminess without being too heavy)
  • 4 oz Bacon (diced; pancetta works as a substitute)
  • 1 Tbsp Olive Oil (for the topping)
  • 1 cup Panko Breadcrumbs (creates the ultra‑crunchy topping)

Instructions

  1. Gather and Prep Ingredients

    Measure out the pasta, shred the Gouda and cheddar, cube the butter, soften the cream cheese, and dice the bacon.

    Time: PT5M

  2. Combine Base Ingredients in Pan

    In the large pan, add the dry elbow macaroni, shredded cheeses, cream cheese, butter pieces, barbecue rub, whole milk, and half‑and‑half. Stir gently to coat the pasta.

    Time: PT5M

  3. Smoke the Mac and Cheese

    Place the pan in a pre‑heated smoker set to 225°F. Smoke for about 90 minutes, stirring once or twice to prevent sticking. The liquid should reduce and the pasta will become tender.

    Time: PT1H30M

    Temperature: 225°F

  4. Prepare the Crunchy Topping

    While the mac cooks, heat a separate skillet over medium heat. Add the diced bacon and cook until crisp, then drain excess fat. Add 1 Tbsp olive oil and 4 Tbsp butter; melt and cook until the butter foams and turns a light brown (brown butter). Stir in the panko breadcrumbs and toast until golden, about 2‑3 minutes. Mix the toasted breadcrumbs with the cooked bacon.

    Time: PT15M

  5. Add Topping and Finish Smoking

    When the mac has about 15‑20 minutes left in the smoker, sprinkle the bacon‑panko mixture evenly over the top. Return the pan to the smoker and cook for an additional 30 minutes so the topping melds with the cheese sauce and picks up a little more smoke.

    Time: PT30M

    Temperature: 225°F

  6. Rest and Serve

    Remove the pan from the smoker, let the mac rest for 5 minutes to set, then serve hot. Enjoy the creamy interior with the crunchy, smoky topping.

    Time: PT5M

Nutrition Facts

Calories
650
Protein
20g
Carbohydrates
55g
Fat
35g
Fiber
2g

Dietary info: Contains meat, Not vegetarian, Not vegan, Contains gluten

Allergens: Dairy, Gluten, Pork

Last updated: April 18, 2026

Amazon Associates

Amazon Associates PartnerTrusted

As an Amazon Associate, we earn from qualifying purchases made through links on this page. This helps support our site at no extra cost to you. Clicking on ingredient or equipment links will take you to amazon.com where you can purchase these items.

Our Ultimate Smoked Mac and Cheese

Recipe by Mason Woodruff

A rich, creamy smoked mac and cheese made in a smoker with a buttery, brown‑butter panko topping loaded with bacon. The recipe combines the best elements of five popular smoked mac recipes for a perfectly gooey interior and a super crunchy, golden crust.

MediumAmericanServes 6

Shop all ingredients on Amazon in one click • Printable PDF with shopping checklist

Source Video
1h 45m
Prep
45m
Cook
18m
Cleanup
2h 48m
Total

Cost Breakdown

$12.60
Total cost
$2.10
Per serving

Critical Success Points

  • Ensuring enough liquid in the pan before smoking so the pasta cooks evenly.
  • Creating brown butter without burning it for the nutty topping flavor.
  • Achieving a uniformly golden panko topping without over‑cooking.
  • Not over‑smoking after the topping is added; 30 minutes is sufficient.

Safety Warnings

  • Handle the hot smoker and pan with heat‑proof gloves to avoid burns.
  • Make sure bacon reaches an internal temperature of 165°F to ensure it is fully cooked.
  • Do not leave the smoker unattended for long periods.

Frequently Asked Questions

Everything you need to know about this recipe

Q

What is the cultural significance and history of smoked mac and cheese in American barbecue cuisine?

A

Smoked mac and cheese blends classic comfort food with Southern barbecue tradition. The dish originated in pit‑style restaurants where mac and cheese is cooked low and slow over wood, infusing it with smoky flavor while keeping the creamy texture.

cultural
Q

What regional variations of smoked mac and cheese exist in the United States?

A

In Texas, jalapeño and cheddar dominate; in the Carolinas, smoked Gouda and bacon are common; in the Midwest, a blend of cheddar and mozzarella is typical. Each region adds its own local cheese or meat to reflect local tastes.

cultural
Q

How is ultimate smoked mac and cheese traditionally served in Southern barbecue gatherings?

A

It is usually served as a side dish alongside ribs, pulled pork, or brisket, often in a cast‑iron skillet that keeps it warm and allows guests to scoop out a creamy, smoky portion with a crusty topping.

cultural
Q

What occasions or celebrations is smoked mac and cheese traditionally associated with in American culture?

A

Smoked mac and cheese is popular at backyard barbecues, tailgate parties, and holiday gatherings like Thanksgiving or Christmas when a comforting, crowd‑pleasing side is needed.

cultural
Q

What authentic traditional ingredients are essential for smoked mac and cheese versus acceptable substitutes?

A

Traditional ingredients include elbow macaroni, a mix of sharp cheddar and smoked cheese, whole milk or half‑and‑half, butter, and a smoky element like wood smoke or smoked bacon. Substitutes can be other short pasta shapes, Gruyère for Gouda, or pancetta for bacon.

cultural
Q

What other American barbecue dishes pair well with ultimate smoked mac and cheese?

A

It pairs beautifully with smoked ribs, pulled pork sandwiches, brisket, coleslaw, baked beans, and cornbread, creating a balanced plate of protein, carbs, and fresh sides.

cultural
Q

What makes ultimate smoked mac and cheese special or unique in American comfort food cuisine?

A

The recipe combines a creamy, cheese‑laden interior with a buttery, brown‑butter panko topping that stays crunchy even after smoking, delivering both texture and deep wood‑smoke flavor in one dish.

cultural
Q

What are the most common mistakes to avoid when making ultimate smoked mac and cheese?

A

Common errors include using too little liquid, which leads to a dry casserole; over‑browning the topping, which makes it bitter; and not allowing the sauce to reduce properly before adding the topping. Follow the timing cues in the video for best results.

technical
Q

Why does this ultimate smoked mac and cheese recipe use brown butter in the topping instead of plain melted butter?

A

Brown butter adds nutty, caramelized notes that complement the smoky cheese sauce and give the topping a deeper flavor profile that plain butter cannot provide.

technical
Q

Can I make ultimate smoked mac and cheese ahead of time and how should I store it?

A

Yes, you can assemble the mac base and refrigerate it for up to 3 days, then smoke when ready. The topping can be prepared ahead and stored in an airtight container; add it just before the final 30‑minute smoke.

technical
Q

What does the YouTube channel Mason Woodruff specialize in?

A

The YouTube channel Mason Woodruff focuses on outdoor cooking, especially smoking techniques, BBQ recipes, and creative twists on classic comfort foods using smokers and grills.

channel
Q

How does the YouTube channel Mason Woodruff's approach to American barbecue cooking differ from other BBQ channels?

A

Mason Woodruff emphasizes low‑and‑slow smoking of unconventional dishes like mac and cheese, often combining multiple popular recipes into a single “ultimate” version, and he provides detailed step‑by‑step timing for consistent results.

channel

You Might Also Like

Similar recipes converted from YouTube cooking videos

Gourmet Mac and Cheese with Chicken‑Skin Croutons
55

Gourmet Mac and Cheese with Chicken‑Skin Croutons

A rich, pull‑cheesy mac and cheese made with a blend of Gruyère, Red Leicester, cheddar and mozzarella, finished with a crunchy chicken‑skin crouton topping and a quick broil for a golden crust. Perfect for kids and adults who love comfort food with a gourmet twist.

55 minServes 4$12
American
Smoked Mac and Cheese on the Traeger Timberline 1300
12

Smoked Mac and Cheese on the Traeger Timberline 1300

A creamy, cheesy elbow macaroni baked in a disposable aluminum pan on a Traeger pellet grill at 275°F. The dish is smoked for a subtle wood flavor, stirred periodically, and finished with a golden cheese crust. Perfect for a comforting side or a hearty main.

2 hrs 35 minServes 6$45
American
Easy Smoked Mac n Cheese
4

Easy Smoked Mac n Cheese

A creamy, smoky mac and cheese loaded with four cheeses—Velveeta, Monterey Jack, mozzarella, and sharp cheddar—smoked on a Traeger pellet grill at 275°F for a perfect crust of breadcrumbs. Ideal as a hearty side or main for BBQ gatherings.

3 hrs 30 minServes 8$20
American
Your BBQ Needs This Smoked Mac & Cheese
3

Your BBQ Needs This Smoked Mac & Cheese

A crowd‑pleasing smoked mac and cheese loaded with sharp cheddar, pepper jack, and a spicy honey‑hog BBQ rub, finished with a crunchy Cheez‑It crust. Perfect for cookouts, barbecues, or any gathering where comfort food meets smoky flavor.

3 hrs 10 minServes 12$58
American
The CHEESIEST Smoked Mac & Cheese
6

The CHEESIEST Smoked Mac & Cheese

A decadent, smoky twist on classic mac and cheese that’s perfect for Thanksgiving or any gathering. Sharp cheddar, gouda, and half a block of Vita cheese are smoked with cream cheese, garlic powder, onion powder, smoked paprika, and chili powder, then tossed with al dente macaroni and finished with a golden cheesy crust.

2 hrs 20 minServes 6$17
American
BEST Smoked Mac and Cheese Recipe (NO Velveeta Needed)
4

BEST Smoked Mac and Cheese Recipe (NO Velveeta Needed)

A rich, smoky mac and cheese loaded with sharp cheddar, chipotle Gouda, pepper jack, diced Hatch chilies, and crispy bacon. The cheese sauce is made from a classic roux, milk, and heavy cream, then smoked low and slow before finishing under the broiler for a crispy top.

1 hr 56 minServes 6$84
American
Smoked Brisket Mac and Cheese
6

Smoked Brisket Mac and Cheese

A decadent baked mac and cheese loaded with smoked Gouda, Gruyère, sharp cheddar, smoked cream cheese, and tender smoked brisket. Finished with a buttery panko crust for extra crunch, this Southern‑style comfort dish is perfect for BBQ lovers.

1 hr 58 minServes 6$60
American
Brisket Smoked Mac & Cheese
5

Brisket Smoked Mac & Cheese

A decadent, smoky twist on classic mac and cheese that combines house‑smoked cheeses, tender brisket cubes, and crunchy brisket crumbles. Made in an offset smoker, this hearty main‑course is perfect for BBQ lovers looking for a gooey, flavorful comfort dish.

7 hrs 25 minServes 8$104
American
Our Ultimate Smoked Mac and Cheese