Chopped Italian Sandwich Recipe for the Yoder Smokers YS640s – Ultimate Meat-Lover’s Sub!
Chopped Italian Sandwich Recipe for the Yoder Smokers YS640s – Ultimate Meat-Lover’s Sub! is a easy American (Barbecue) with Italian influences recipe that serves 6. 680 calories per serving. Recipe by allthingsbbq on YouTube.
Prep: 10 min | Cook: 6 min | Total: 26 min
Cost: $47.37 total, $7.90 per serving
Ingredients
- 1 lb Salami (sliced, then cut into 1‑inch pieces for grilling)
- 1 lb Pepperoni (sliced, then cut into 1‑inch pieces for grilling)
- 1 lb Ham (thinly sliced, then cut into 1‑inch pieces for grilling)
- 8 oz Provolone Cheese (shredded or cut into small cubes)
- 1 head Romaine Lettuce (use the crunchy inner leaves, roughly chopped)
- 2 Tomato (medium, seeded and diced)
- 0.5 cup Mayonnaise (regular or light)
- 2 tbsp Red Wine Vinegar
- 1 tsp Cattleman's Grill Italiano Seasoning (or any Italian herb blend)
- 1 tbsp Balsamic Glaze (for drizzle)
- 1 tbsp Olive Ranch Dressing (optional, for extra flavor)
- 6 Pepperoncini (sliced for garnish)
- 1 French Bread Loaf (about 12‑inch loaf, crusty exterior)
Instructions
Preheat Pellet Grill
Set the YS‑640S pellet grill to 350°F and let it preheat for about 5 minutes.
Time: PT5M
Temperature: 350°F
Grill the Meats
Place the salami, pepperoni, and ham pieces in a single layer on the grill. Cook for 3 minutes, flip, then cook another 3 minutes until lightly crisp and some fat is rendered.
Time: PT6M
Temperature: 350°F
Cool the Grilled Meats
Transfer the grilled meats to a large mixing bowl and let them rest for 2 minutes while you prep the vegetables.
Time: PT2M
Prep Fresh Vegetables
Roughly chop the romaine lettuce (using only the crunchy inner leaves) and dice the tomatoes. Add them to the bowl with the grilled meats.
Time: PT3M
Add Cheese
Stir in the shredded provolone cheese, distributing it evenly.
Time: PT1M
Make the Dressing
In a small cup, whisk together mayonnaise, red wine vinegar, Italian seasoning, balsamic glaze, and olive ranch dressing.
Time: PT1M
Combine Everything
Pour the dressing over the meat‑cheese‑vegetable mixture. Toss thoroughly until everything is evenly coated.
Time: PT2M
Prepare the Bread
Slice off the top of the French loaf, then hollow out the interior using a small serrated knife, leaving about 1‑inch thick walls to hold the filling.
Time: PT2M
Load the Sandwich
Spoon the chopped mixture into the hollowed loaf, packing it firmly but not crushing the bread. Garnish the top with sliced pepperoncini.
Time: PT2M
Slice and Serve
Using a serrated bread knife, cut the loaded loaf into 6 equal portions. Serve immediately or wrap tightly for later.
Time: PT2M
Nutrition Facts
- Calories
- 680
- Protein
- 30 g
- Carbohydrates
- 55 g
- Fat
- 38 g
- Fiber
- 4 g
Dietary info: Contains pork, Contains gluten, Contains dairy, Not vegetarian, Not vegan
Allergens: Dairy, Eggs, Gluten, Pork
Last updated: April 16, 2026








